Automotive Assembly Line Expansion
Major Auto Manufacturer
Challenge
Required 25 manufacturing engineers and 150 assembly operators for new production line within 6 weeks
Solution
Deployed technical staffing team and provided BIM modeling for facility layout optimization
Results
- On-time launch of new production line
- 15% improvement in workflow efficiency
- Zero safety incidents during ramp-up
Facility Modernization Project
Industrial Equipment Manufacturer
Challenge
Legacy facility needed complete CAD documentation and equipment upgrade planning
Solution
Fixed-bid BIM modeling service with structural and MEP documentation, plus 3 project engineers
Results
- Complete 3D facility model delivered
- Equipment upgrade roadmap defined
- 20% reduction in project timeline
Electronics Production Scale-Up
Precision Electronics Firm
Challenge
Needed rapid scaling of assembly operations with quality control expertise
Solution
Hybrid engagement: 8 process engineers + 80 assembly technicians + lean manufacturing support
Results
- Production capacity doubled in 8 weeks
- Quality metrics improved by 12%
- Successful transition to permanent staff
Heavy Equipment Production Ramp-Up
Heavy Machinery Manufacturer
Challenge
New contract required immediate 40% production increase with skilled welders and fabricators
Solution
Deployed 60 certified welders, fabricators, and quality inspectors within 2 weeks
Results
- Met aggressive production deadlines
- Maintained quality standards throughout scale-up
- Client extended engagement for 18 months
Plastics Facility Layout Optimization
Injection Molding Company
Challenge
Inefficient production floor layout causing bottlenecks and safety concerns
Solution
Complete facility simulation, CAD redesign, and phased implementation with engineering oversight
Results
- 25% increase in throughput
- Eliminated major bottlenecks
- Reduced workplace incidents by 40%
Automation Integration Support
Consumer Goods Manufacturer
Challenge
Installing new robotic systems required control engineers and operator training
Solution
Provided 4 automation engineers and developed comprehensive training program for 50 operators
Results
- Seamless automation integration
- Reduced integration time by 30%
- All operators certified ahead of schedule
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